Internal pipe sleeve that is unique piping system to protect the pipeline greath weld from corroson from internaly.
A pipe insert sleeve is a pipe seal that is specifically designed to shield the welded joint area of coated pipeline from corrosive process fluids by forming a continuous internal coating transmission section at the junction welding section. This product can be utilized in the field jointing of both onshore and offshore pipeline installations and can be created in a variety of sizes, grades, materials, and piping system configurations. The sleeve is suitable for both liquid and powder pipe coatings.
Internal Pipe Sleeve :
Aditya Steel Engg. Co. is high slit enthusiastic about producing high-quality Internal Pipe insert Sleeve for durable welding. Since over 20 years, we have comprehended our clients’ needs and applications and have been a trustworthy partner in the production of Internal Pipe insert for the authorised market. We go where our consumers go – all around the world.
Internal pipe sleeves / Metal pipe inserts, an innovative technology, are now being used more frequently to prevent corrosion at internal field welds. The internal pipe sleeves are designed to provide corrosion protection for the girth weld area as well as a completely internally coated pipeline. They are used for internally coated accessories and internally fitted, welded pipes, acting as a protective barrier during the welding process, ensuring the pipe’s polymer coating’s durability and preventing corrosion spots at the joints.
Our Internal pipe sleeves in productiob sizes ranging from 2′′ NB to 48′′ NB are available with Aditya Steel engg. co., and it can be internally and externally coated with any liquid coated or powder coating commonly used in the industry. Our product is a less expensive alternative to pricy field joints coating robots, hence making it an economical and flexible method of field construction.
Complete with covering and all accompanying material, this pipe sleeve can be used for all diameters of Line Pipe. To protect internally coated pipe against corrosion induced by heat from the welding process. These components are designed to handle any size, grade, or configuration of pipe system and may be utilised in both onshore and offshore applications. The sleeves and fittings are suitable for use with liquid or powder coatings.
The following are the essential qualities of a certain coating system.
Protective coating must remain defect free within reasonable limits over time, especially in places with considerable temperature changes.
Coating must be tolerant to handling during construction & field bending and in service deterioration.
Following are the essential properties of coating system:
- Penetration Resistance
- Resistance to cathodic disbondment
- Stability at elevated temperature
- Resistance to soil stress
- Resistance to water absorption
- Chemical resistance (Acids & alkali)
- Volume resistivity
- Flexibility to bending
- Hardness (abrasion resistance)
- Maintenance and refurbishment frequency
- HSE consideration
- Resistance to damages during handling
Internal Pipe Sleeve Benifits :
Flexibility : Thin-gauge assembly adjusts to pipe shape for easy insertion & consistent seal quality.
Sealing : Bore seals accommodate pipe ID tolerances and seal at any pipeline pressure.
Weld Quality : Flexibility allows for a better fit, easier root pass, and more consistent weld quality.
Heat Resistance : Wider sleeve & thicker insulation reduces heat impact & does not slow down welding.
Large Diameters : Accommodates out of round pipe
Automatic Welding : Compatible with internal lineup clamps & automatic welding
Internal Pipe Sleeve advantages for online pipe lines.
- Internal pipe sleeve applicable to a wide range of pipeline systems, both onshore and offshore.
- Internal Pipe Sleeve can be made to fit the line pipe internal area.
- The greath weld joint can be 100% X-Rayed completely.
- Any liquid coating or powder coating can be coat to internal pipe sleeves
- Internal pipe sleeve are made to fit the cut-back portion of the internal coated pipe.
- Internal pipe sleeve have the advantage of being simple to manufacture and can be manufactured alongside the pipeline where they will be installed, saving a significant amount of time when compared to complex robotics technology, where the work can only begin after the welding process of the pipe is completed.
- Heat generated within the pipe during the welding operation will burn back the internal plastic layer roughly 1-2 inches from the welding seam. The sleeves and fittings are intended to isolate the coating burn-back and preserve the steel substrate.
Internal Pipe Sleeve production Material Grade.
Aditay Steel Engineering Co. is a renowned producer, suppliers and exporters of internal pipe sleeves in the special Indian, European, Japanese, and Korean raw material pipes grades as API 5L LINE PIPES PSL 1 & PSL 2, SOUR SERVICE NACE MR0175, HIC-SSC Tested, and engineers for oil and gas field pipe line weld joints protection suppliers. API 5L X46, X52, X60, X65, X70, and X80 grade In Vasai, Thane, and Mumbai, India.
ASE Internal pipe sleeves must adhere to the following ASTM standards: ASTM A53, ASTM A106, ASTM A333, ASTM A36, ASTM A516 CL 60, CL 65, and CL 70; ASTM A671, ASTM A672 pipe internal insert sleeves; ASTM A691, ASTM A312 pipe internal insert sleeves; and ASTM A358 internal pipe insert sleeves.
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