Design and Fabrication

Design, Fabricators and suppliers of All kind of Carbon Steel, Stainless Steel, Low Carobn Steel and other exotic materials.

Aditya Steel Engineering Co. is a sole proprietorship company that has been providing solutions for the design, fabrication, manufacturing and Oilfield Supply and services of various types of structural fabrication in Carbon Steel, Stainless Steel, Low Carobn Steel and other exotic materials since 2010. The founders of the company have over 12 years of combined experience in all aspects of product design, development, production, and commercialization. Our expertise stems from a long history of providing creative solutions while maximizing the efficiency of human and technical resources.

Aditya Steel Engg. Co. Abilities

Piping Design and Fabrication refers to the process of designing, creating, and assembling piping systems for various industries, such as oil and gas, chemical processing, power generation, and more like machining capabilities, manufacturing facilities, welding capabilities, surface treatment capacities, rolling capacities, hydrotesting facilities, manpower strength, pipe spool, reactors and tank, pipe spooling fabrication, heat exchanger fabrication, pig launcher and receiver, oil and gas tank fabrication etc.

At each stage of your Industrial development program, ASEC can help. Alternatively, we can oversee the entire project from start to finish, including the design of the product and tooling, the manufacturing procedures, the packaging, and the user and service manuals. Aditya Steel Engineering Co. offers services at every level of the product life cycle, from concept designing through training / support, and all stages in-between.

Our main products are.

Our Main Steel Grades to fabricate and manufacture the products

Grade WPAGrade CRAUNS Designa ionTypeB
WPXM-19CRXM-19S20910XM-19C
WP20CBCR20CBN08020. . .
WP6XNCR6XNN08367. . .
WP700CR700N08700. . .
WPNICCRNICN08800800C
WPNIC10CRNIC10N08810800HC
WPNIC11CRNIC11N08811. . .
WP904LCR904LN08904904LC
WP1925CR1925N08925. . .
WP1925NCR1925NN08926. . .
WP304CR304S30400304
WP304LCR304LS30403304L
WP304HCR304HS30409304H
WP304NCR304NS30451304N
WP304LNCR304LNS30453304LN
WP309CR309S30900309
WP310SCR310SS31008310S
WPS31254CRS31254S31254. . .
WP316CR316S31600316
WP316LCR316LS31603316L
WP316HCR316HS31609316H
WP316NCR316NS31651316N
WP316LNCR316LNS31653316LN
WP317CR317S31700317
WP317LCR317LS31703317L
WPS31725CRS31725S31725317LMC
WPS31726CRS31726S31726317LMNC
WPS31727CRS31727S31727. . .
WPS31730CRS31730S31730. . .
WPS32053CRS32053S32053. . .
WP321CR321S32100321
WP321HCR321HS32109321H
WPS33228CRS33228S33228. . .
WPS34565CRS34565S34565. . .
WP347CR347S34700347
WP347HCR347HS34709347H
WP347LNCR347LNS34751347LN
WP348CR348S34800348
WP348HCR348HS34809348H
WPS38815CRS38815S38815. . .

Making sheet or piping metal and other flat / round metals into predetermined forms is a process known as metal fabrication.

During the process of metal fabrication, additional components may need to be added, including but not limited to:

  • Plate metal
  • Expanded metal
  • Formed metal
  • Wire for welding
  • Hardware
  • Fittings
  • Castings
  • Sleeveing
  • Welding and Finishing

Our Services

  • Supervision Of Installations
  • Refurbishment
  • Seal replacement
  • Hydrotesting

Certifications

  • MSME
  • GSTN
  • Railway registration
  • Water works
  • ISO
  • PED

Fabrication processing

Production Cutting

Cold Sawing, Miter Sawing, Laser, Oxy-Fuel, Plasma Cutting/Beveling, and Shearing

Metalwork

Bending, Forming, and Rolling

Machining

CNC Machining, Boring, Drilling, and Tapping

Welding

Shielded Metal Arc (SMAW), Gas Metal Arc (GMAW/MIG), Flux Cored Arc (FCAW), and Gas Tungsten Arc (GTAW/TIG)

Assembly & Managed Services

Complete Assembly, Heat Treating, Sandblasting, Grinding, Painting, Powder Coating, Plating, and Galvanizing

Shapes

  • Angle
  • Bar
  • Beam
  • Billet
  • Channel
  • Plate
  • Sheet
  • Tube

Quality Assurance

Being an ISO 14001:2004, ISO 9001:2008 and OHSAS 18001:2007 certified organization, all materials fabricators and supplied carry test certificates and having all tests done in Govt. Approved NABL laboratory. We can also supply under third party inspection agencies like DNV, PDIL, TUV, SGS, EIL, IBR, Bureau Veritas, JH&G, LLYOD’s Register etc.

Fabrication Material Grades.

  • Stainless Steel: ASTM 312 TP 304/ 304L/ 304H/ 316/ 316L/ 317/ 317L/ 310/ 309/ 347/ 904L.
  • Carbon Steel: ASTM A53 Gr.B/ A106 Gr. B/ API 5L Grade B/ API 5L Gr.X 42/46/52/56/60/65/70/A333 Gr. 3/ Gr. 6/ AISI 1018, 1020, 4130 etc
  • Alloy Steel: ASTM A335 Gr. P1/P5/P9/P11/P22/P91 etc.
  • Ferrite- Austenitic Steel: ASTM A790 UNS S31803, ASTM A790 UNS S32750 & S32760 ASTM A928 UNS S31803, ASTM A928 UNS S32750 & S32760
  • Others: Brass, Bronze, Copper Alloys, ASTM B444 UNS NO6625 ASTM B423 UNS NO8825 ASTM B407 UNS NO8800 ASTM B407 UNS NO8810/11
    Shape & Profile: Round, Square, Rectangular.
    Finish: Seamless, ERW, Single Seam Welded, Spiral Weld, Cold drawn, Polished, LPE coating
    Size: Up to 150” NB (Seamless & Welded)

Here are some common material grades used for piping design and fabrication:

Carbon Steel:

  1. ASTM A106 Gr. B (Seamless pipe)
  2. ASTM A53 Gr. B (Seamless and welded pipe)
  3. API 5L Gr. B (Seamless and welded pipe)
  4. ASTM A516 Gr. 60 (Plate and forged pipe)
  5. ASTM A105 (Forgings)

Stainless Steel:

  1. ASTM A312 TP304 (Seamless and welded pipe)
  2. ASTM A312 TP316 (Seamless and welded pipe)
  3. ASTM A403 WP304 (Forged fittings)
  4. ASTM A403 WP316 (Forged fittings)
  5. ASTM A240 TP304 (Plate and sheet)

Alloy Steel:

  1. ASTM A335 P11 (Seamless pipe)
  2. ASTM A335 P22 (Seamless pipe)
  3. ASTM A234 WP11 (Forged fittings)
  4. ASTM A234 WP22 (Forged fittings)
  5. ASTM A182 F11 (Forgings)

Low-Temperature Steel:

  1. ASTM A420 WPL6 (Forged fittings)
  2. ASTM A350 LF2 (Forgings)
  3. ASTM A352 LCB (Forgings)

High-Temperature Steel:

  1. ASTM A335 P91 (Seamless pipe)
  2. ASTM A234 WP91 (Forged fittings)
  3. ASTM A182 F91 (Forgings)

Other Materials:

  1. Titanium (ASTM B861)
  2. Copper-Nickel (ASTM B466)
  3. Inconel (ASTM B444)
  4. Monel (ASTM B164)
  5. Hastelloy (ASTM B622)

Oilfield Supply and services, Shell and Tube Heat Exchangers – Fabrication, Split Sleeve Repair Clamps, Emergency Line Stop & Hot Tapping Fittings, Pipeline Leak Repair Clamps.

Here are some common coating details for piping systems:

  1. Epoxy Coating:
    • Thickness: 10-20 mils (250-500 μm)
    • Color: Typically yellow or green
    • Standard: AWWA C210 or API 5L
  2. Polyurethane Coating:
    • Thickness: 10-30 mils (250-750 μm)
    • Color: Typically white or gray
    • Standard: AWWA C222 or API 5L
  3. FBE (Fusion-Bonded Epoxy) Coating:
    • Thickness: 10-20 mils (250-500 μm)
    • Color: Typically green or yellow
    • Standard: API 5L or CSA Z245.20
  4. 3LPP (Three-Layer Polypropylene) Coating:
    • Thickness: 30-60 mils (750-1500 μm)
    • Color: Typically white or gray
    • Standard: API 5L or DIN 30670
  5. Ceramic Coating:
    • Thickness: 10-30 mils (250-750 μm)
    • Color: Typically white or gray
    • Standard: Custom or proprietary specifications

Coating Application Methods:

  1. Spray coating
  2. Brush coating
  3. Roller coating
  4. Dip coating
  5. Electrostatic coating

Coating Inspection and Testing:

  1. Visual inspection
  2. Thickness measurement
  3. Adhesion testing
  4. Impact resistance testing
  5. Holiday testing (for detecting pinholes or defects)

MANUFACTURER OF CLAMPS

MANUFACTURER PIPE CLAMPS, MANUFACTURER OF EXTERNAL CLAMPS, MANUFACTURER OF INTERNAL CLAMPS, MANUFACTURER OF ONLINE LEAK REPAIR CLAMP, MANUFACTURER OF PIPE LEAK REPAIR CLAMPS, MANUFACTURER OF SPLIT SLEEVE CLAMP, Manufacturer of Split Repair Clamp, Manufacturer of Split Sleeve Repair Clamp, Manufacturer of Split Pipe Repair Clamp, Manufacturer of Split Sleeve Pipe Repair Clamp, Manufacturer of Split Sleeve Pipeline Repair Clamps, Manufacturer of Split Sleeve Leak Repair Clamp, Manufacturer of Split Sleeve Clamp, Manufacturer of Split Pipe Clamp, Manufacturer of Split Collar Tube Clamp, nManufacturer of Split Flange Clamp ,Manufacturer of Split Collar Clamp, Split Ring Clamp, Manufacturer of Split Ring Clamp ,Manufacturer of Split Flange Exhaust Clamp, Manufacturer of Split Ring Pipe Clamp Manufacturer of Split Second Voltage Clamp, Manufacturer of Split Bolt Ground Clamp, Manufacturer of Split Barrel Repair Clamp, Manufacturer of Split Pipe Clamps.

MANUFACTURER OF PIPING EQUIPMENTS.

MANUFACTURER OF PIPELINE CLEANING PIGS, MANUFACTURER OF MONOLITHIC INSULATING JOINT, MANUFACTURER OF SPIRAL WOUND METALLIC GASKET, MANUFACTURER OF CASING INSULATOR, MANUFACTURER OF CASING END SEALS, MANUFACTURER OF PIPE SUPPORT ROLLERS, MANUFACTURER OF TRIPLEX PLUNGER PUMP, MANUFACTURER OF INDUSTRIAL STRAINERS, MANUFACTURER OF PIPE FITTINGS, MANUFACTURER OF PIPE SUPPORT ROLLERS, MANUFACTURER OF TRIPLEX PLUNGER PUMP, MANUFACTURER OF INDUSTRIAL STRAINERS, MANUFACTURER OF BUCKET TYPE STRAINER, MANUFACTURER OF CONICAL STRAINER, MANUFACTURER OF TEE TYPE STRAINER, MANUFACTURER OF Y TYPE STRAINER.

High-pressure bolted split sleeve clamp, Manufacturer of pipe repair clamp, Manufacturer of Split sleeve clamp, Manufacturer of Bolted clamp, Manufacturer of High-pressure pipeline repair, Manufacturer of leak repair clamp, Manufacturer of Pipeline maintenance clamp, Manufacturer of Industrial pipe repair, Manufacturer of High-pressure coupling, Manufacturer of pipe fitting clamp, Manufacturer of pipe repair split sleeve + clamp, Manufacturer of pipeline leak stope clamp, Manufacturer of pipe pressure stopple repair clamp, Manufacturer of a516 pressure split clamp, Manufacturer of a516 gr. 70 sleeve + clamp, Manufacturer of bolted steel sleeve split clamp, Manufacturer of fbe coated split sleeve + clamp, Manufacturer of class 300 split sleeve repair clamp, class 600 split sleeve repair clamp, class 900 split sleeve repair clamp, Manufacturer of class 1500 split sleeve repair clamp, Manufacturer of type a split reinforcement sleeve, type b split reinforcement sleeve, split reinforcement sleeve, Manufacturer of pipe mat reinforcement sleeve, Manufacturer of pipe mat sleeve, Manufacturer of type a pipe mat sleeve, Manufacturer of type b pipe mat sleeve.

Our All Product Facility

Api 5l Pipes & Tubes., ASTM A335 Alloy Pipes, Stainless Steel Pipes & Tubes., Stainless / Carbon Steel Plates and Sheets., Chrome Moly A213 Boiler Tubes, ASTM A213 T5 Chrome Moly Tubes, ASTM A213 T9 Chrome Moly Tubes, ASTM A213 T11 Chrome Moly Tubes, ASTM A213 T22 Chrome Moly Tubes, ASME SA387 Chrome Moly Steel Plate, Swaging Boiler Tube – Swaged Tube, Pipe Fittings., Stainless Steel Fittings, B16.9 Butt welded Fittings, ASME/ANSI B16.9 – Fittings, B16.9 Butt Welded Unequal tee, B16.9 Barred Tee / Bar Tee, Butt Welded Con. and Ecc. Reducer, Butt Welded Straight (Equal) Tee, Butt Welded End Cap, ASTM A234 Chrom-Moly Reducer, ASTM A234 Chrom-Moly Tee, B16.5 – Pipe Flanges & Flanged Fittings, EN 1092-1 Flanges , B16.9 High Nickel Alloy Fittings, B16.9 Hastelloy C276 Fittings, B16.9 Inconel 625 Fittings, Ferrule – Tube Inserts, Alloy 602CA – Ferrule (Tube Insert),  Alloy 601 Ferrule (Tube Insert), High Temp. Tube Insert Sleeve, Metal Tube Inserts (Ferrules), Virgin PTFE Tube Inlet Ferrule, Sleeve ,Pipe Sleeving, Internally Insert Pipe Sleeve, Internally Pipe protection Sleeve, Pipe Insert Sleeve, Repair Pipe Half Sleeve, Industrial Valve’s, Flanges, Gaskets & Flange Insulation Kit, Monolithic insulation joint – MIJ, Fasteners, Steel Equivalent

OUR MAIN MANUFACTURING, FABRICATION AND EXPORT COUNTRIES:

  • ASIA – India, Japan, Thailand, Singapore, Sri Lanka, Bangladesh, South Korea, IndonesiaPhilippinesVietnamKazakhstanAzerbaijan,  Turkmenistan.
  • Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, JordanTurkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
  • Western Europe  Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
  • Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary, Belarus, Bulgaria, Slovakia, Moldova
  • Northern EuropeUnited Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
  • Southern Europe Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See  
  • South America – Argentina, Chile, Brazil, Colombia, Paraguay
  • Western Africa – Nigeria, Ghana, Côte dIvoire, Niger, Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
  • Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
  • Southern Africa – South Africa, Namibia, Botswana, Lesotho, Swaziland
  • Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles

What is metal fabrication.

By use of procedures like cutting, bending, and assembly, metal structures are created. It is a process that adds value by turning diverse raw materials into machines, components, and buildings.

Contact to Aditya Steel Engg. co. Email: sales@adityasteel.in for your piping fabrication, Pipe Spooling Fabrication, Oxizen Tank Fabrication, Pressure Vessel Fabrication, Pressure Vessel Dish End Fabrication, Valve Skid Fabrication ,Boiler Fabrication, Shell Rolling,Elbow reapir clamp, pipe repair clamp, tee repair clam, reducer repair clamp, pipe repair half sleeve, pipe insert sleeve (Pipe Sleeve), pipe clamping, piping repair welding etc.

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