Design and Fabrication in South Africa

Design, Fabricators and suppliers of All kind of Carbon Steel, Stainless Steel, Low Carobn Steel and other exotic materials in South Africa.

 

Aditya Steel Engineering Co. is a sole proprietorship company that has been providing solutions for the design, fabrication, manufacturing and Oilfield Supply and services of various types of structural fabrication in Carbon Steel, Stainless Steel, Low Carobn Steel and other exotic materials since 2010. The founders of the company have over 12 years of combined experience in all aspects of product design, development, production, and commercialization. Our expertise stems from a long history of providing creative solutions while maximizing the efficiency of human and technical resources in South Africa.

Aditya Steel Engg. Co. Abilities

Piping Design and Fabrication refers to the process of designing, creating, and assembling piping systems for various industries, such as oil and gas, chemical processing, power generation, and more like machining capabilities, manufacturing facilities, welding capabilities, surface treatment capacities, rolling capacities, hydrotesting facilities, manpower strength, pipe spool, reactors and tank, pipe spooling fabrication, heat exchanger fabrication, pig launcher and receiver, oil and gas tank fabrication in South Africa.

At each stage of your Industrial development program, ASEC can help. Alternatively, we can oversee the entire project from start to finish, including the design of the product and tooling, the manufacturing procedures, the packaging, and the user and service manuals. Aditya Steel Engineering Co. offers services at every level of the product life cycle, from concept designing through training / support, and all stages in-between.

Our main products are.

    • Heat Exchanger Fabrication in South Africa
    • Piping Spool Fabrication in South Africa
    • Pipe Mate Fabrication in South Africa
    • Skid Fabrication in South Africa
    • Two Half Reducer, Elbows, Tee fabrication, Cone, Miterbends Fabrication in South Africa
    • CS/SS Hopper design and fabrication in South Africa
    • CS/SS Tanks & Vessels Fabrication in South Africa
    • MS/SS all types of Structural fabrication in South Africa
    • Portable Barricades/Platform Trolleys Fabrication in South Africa
    • Gantry crane Design in South Africa
    • Manufacture and supply in South Africa
    • Small, Medium & High mast/stands in South Africa
    • Oil and Water tanks Fabrication in South Africa
    • Pipe Insert Sleeve (Pipe Sleeve) Fabrication in South Africa
    • Oxizen Tank Fabrication in South Africa
    • Pressure Vessel Fabrication in South Africa
    • Pressure Vessel Dish End Fabrication in South Africa
    • Valve Skid Fabrication in South Africa
    • Boiler Fabrication in South Africa
    • Shell Rolling in South Africa
    • Emergency Line Stop & Hot Tapping Fittings in South Africa
    • High-Pressure Bolted Split Sleeve + Clamp in South Africa
    • Low Pressure Pipe Leak Repair Clamp Fabrication in South Africa

Making sheet or piping metal and other flat / round metals into predetermined forms is a process known as metal fabrication.

 

During the process of metal fabrication, additional components may need to be added, including but not limited to:

    • Plate metal design and fabrication in South Africa.
    • Expanded metal design and fabrication in South Africa.
    • Formed metal design and fabrication in South Africa.
    • Wire for welding design and fabrication in South Africa.
    • Hardware design and fabrication in South Africa.
    • Fittings design and fabrication in South Africa.
    • Castings design and fabrication in South Africa.
    • Sleeveing design and fabrication in South Africa.
    • Welding and Finishing design and fabrication in South Africa.

Our Services

  • Supervision Of Installations design and fabrication in South Africa.
  • Refurbishment design and fabrication in South Africa.
  • Seal replacement design and fabrication in South Africa.
  • Hydrotesting design and fabrication in South Africa.

Certifications

  • MSME
  • GSTN
  • Railway registration
  • Water works
  • ISO
  • PED

Fabrication processing

Production Cutting

Cold Sawing, Miter Sawing, Laser, Oxy-Fuel, Plasma Cutting/Beveling, and Shearing

Metalwork

Bending, Forming, and Rolling

Machining

CNC Machining, Boring, Drilling, and Tapping

Welding

Shielded Metal Arc (SMAW), Gas Metal Arc (GMAW/MIG), Flux Cored Arc (FCAW), and Gas Tungsten Arc (GTAW/TIG)

Assembly & Managed Services

Complete Assembly, Heat Treating, Sandblasting, Grinding, Painting, Powder Coating, Plating, and Galvanizing

Shapes

  • Angle design and fabrication in South Africa.
  • Bar design and fabrication in South Africa.
  • Beam design and fabrication in South Africa.
  • Billet design and fabrication in South Africa.
  • Channel design and fabrication in South Africa.
  • Plate design and fabrication in South Africa.
  • Sheet design and fabrication in South Africa.
  • Tube design and fabrication in South Africa.

Quality Assurance

Being an ISO 14001:2004, ISO 9001:2008 and OHSAS 18001:2007 certified organization, all materials fabricators and supplied carry test certificates and having all tests done in Govt. Approved NABL laboratory. We can also supply under third party inspection agencies like DNV, PDIL, TUV, SGS, EIL, IBR, Bureau Veritas, JH&G, LLYOD’s Register etc.

Fabrication Material Grades.

 

  • Stainless Steel: ASTM 312 TP 304/ 304L/ 304H/ 316/ 316L/ 317/ 317L/ 310/ 309/ 347/ 904L.
  • Carbon Steel: ASTM A53 Gr.B/ A106 Gr. B/ API 5L Grade B/ API 5L Gr.X 42/46/52/56/60/65/70/A333 Gr. 3/ Gr. 6/ AISI 1018, 1020, 4130 etc
  • Alloy Steel: ASTM A335 Gr. P1/P5/P9/P11/P22/P91 etc.
  • Ferrite- Austenitic Steel: ASTM A790 UNS S31803, ASTM A790 UNS S32750 & S32760 ASTM A928 UNS S31803, ASTM A928 UNS S32750 & S32760
  • Others: Brass, Bronze, Copper Alloys, ASTM B444 UNS NO6625 ASTM B423 UNS NO8825 ASTM B407 UNS NO8800 ASTM B407 UNS NO8810/11
    Shape & Profile: Round, Square, Rectangular.
    Finish: Seamless, ERW, Single Seam Welded, Spiral Weld, Cold drawn, Polished, LPE coating
    Size: Up to 150” NB (Seamless & Welded)

Here are some common material grades used for piping design and fabrication:

Carbon Steel piping design and fabrication:

  1. ASTM A106 Gr. B(Seamless pipe) piping design and fabrication in South Africa
  2. ASTM A53 Gr. B (Seamless and welded pipe)piping design and fabrication in South Africa
  3. API 5L Gr. B (Seamless and welded pipe)piping design and fabrication in South Africa
  4. ASTM A516 Gr. 60 (Plate and forged pipe)piping design and fabrication in South Africa
  5. ASTM A105 (Forgings)piping design and fabrication in South Africa

Stainless Steel piping design and fabrication:

  1. ASTM A312 TP304 (Seamless and welded pipe)piping design and fabrication in South Africa
  2. ASTM A312 TP316 (Seamless and welded pipe)piping design and fabrication in South Africa
  3. ASTM A403 WP304 (Forged fittings)piping design and fabrication in South Africa
  4. ASTM A403 WP316 (Forged fittings)piping design and fabrication in South Africa
  5. ASTM A240 TP304 (Plate and sheet)piping design and fabrication in South Africa

Alloy Steel piping design and fabrication:

  1. ASTM A335 P11 (Seamless pipe)piping design and fabrication in South Africa
  2. ASTM A335 P22 (Seamless pipe)ASTM A234 WP11 (Forged fittings)piping design and fabrication in South Africa
  3. ASTM A234 WP22 (Forged fittings)piping design and fabrication in South Africa
  4. ASTM A182 F11 (Forgings)piping design and fabrication in South Africa

Low-Temperature Steel piping design and fabrication:

  1. ASTM A420 WPL6 (Forged fittings)piping design and fabrication in South Africa
  2. ASTM A350 LF2 (Forgings)piping design and fabrication in South Africa
  3. ASTM A352 LCB (Forgings)piping design and fabrication in South Africa

High-Temperature Steel piping design and fabrication:

  1. ASTM A335 P91 (Seamless pipe)piping design and fabrication in South Africa
  2. ASTM A234 WP91 (Forged fittings)piping design and fabrication in South Africa
  3. ASTM A182 F91 (Forgings)piping design and fabrication in South Africa

Other Materials piping design and fabrication:

  1. Titanium (ASTM B861) piping design and fabrication in South Africa
  2. Copper-Nickel (ASTM B466) piping design and fabrication in South Africa
  3. Inconel (ASTM B444) piping design and fabrication in South Africa
  4. Monel (ASTM B164) piping design and fabrication in South Africa
  5. Hastelloy (ASTM B622) piping design and fabrication in South Africa

Oilfield Supply and services, Shell and Tube Heat Exchangers – Fabrication, Split Sleeve Repair Clamps, Emergency Line Stop & Hot Tapping Fittings, Pipeline Leak Repair Clamps.

Here are some common coating details for piping systems:

  • Epoxy Coating in South Africa:
  • Thickness: 10-20 mils (250-500 μm)
  • Color: Typically yellow or green
  • Standard: AWWA C210 or API 5L
  • Polyurethane Coating:
  • Thickness: 10-30 mils (250-750 μm)Color: Typically white or gray
  • Standard: AWWA C222 or API 5L
  • FBE (Fusion-Bonded Epoxy) Coating:
  • Thickness: 10-20 mils (250-500 μm)Color: Typically green or yellow
  • Standard: API 5L or CSA Z245.20
  • 3LPP (Three-Layer Polypropylene) Coating:
  • Color: Typically white or gray
    Thickness: 30-60 mils (750-1500 μm)
  • Standard: API 5L or DIN 30670
  • Ceramic Coating:
  • Thickness: 10-30 mils (250-750 μm)Color: Typically white or gray
  • Standard: Custom or proprietary specifications

Coating Application Methods:

    1. Spray coating in South Africa
    1. Brush coating in South Africa
    1. Roller coating in South Africa
    1. Dip coating in South Africa
    1. Electrostatic coating in South Africa

Coating Inspection and Testing:

    1. Visual inspection
    1. Thickness measurement
    1. Adhesion testing
    1. Impact resistance testing
    1. Holiday testing (for detecting pinholes or defects)

MANUFACTURER OF CLAMPS

MANUFACTURER PIPE CLAMPS IN South Africa, MANUFACTURER OF EXTERNAL CLAMPS IN South Africa, MANUFACTURER OF INTERNAL CLAMPS IN South Africa, MANUFACTURER OF ONLINE LEAK REPAIR CLAMP IN South Africa, MANUFACTURER OF PIPE LEAK REPAIR CLAMPS IN South Africa, MANUFACTURER OF SPLIT SLEEVE CLAMP IN South Africa, Manufacturer of Split Repair Clamp in South Africa, Manufacturer of Split Sleeve Repair Clamp in South Africa, Manufacturer of Split Pipe Repair Clamp in South Africa, Manufacturer of Split Sleeve Pipe Repair Clamp in South Africa, Manufacturer of Split Sleeve Pipeline Repair Clamps in South Africa, Manufacturer of Split Sleeve Leak Repair Clamp in South Africa, Manufacturer of Split Sleeve Clamp, Manufacturer of Split Pipe Clamp in South Africa, Manufacturer of Split Collar Tube Clamp in South Africa, Manufacturer of Split Flange Clamp in South Africa, Manufacturer of Split Collar Clamp in South Africa, Split Ring Clamp in South Africa, Manufacturer of Split Ring Clamp in South Africa, Manufacturer of Split Flange Exhaust Clamp in South Africa, Manufacturer of Split Ring Pipe Clamp Manufacturer of Split Second Voltage Clamp in South Africa, Manufacturer of Split Bolt Ground Clamp in South Africa, Manufacturer of Split Barrel Repair Clamp in South Africa, Manufacturer of Split Pipe Clamps in South Africa.

MANUFACTURER OF PIPING EQUIPMENTS.

MANUFACTURER OF PIPELINE CLEANING PIGS IN South Africa, MANUFACTURER OF MONOLITHIC INSULATING JOINT IN South Africa, MANUFACTURER OF SPIRAL WOUND METALLIC GASKET IN South Africa, MANUFACTURER OF CASING INSULATOR IN South Africa, MANUFACTURER OF CASING END SEALS IN South Africa, MANUFACTURER OF PIPE SUPPORT ROLLERS IN South Africa, MANUFACTURER OF TRIPLEX PLUNGER PUMP IN South Africa, MANUFACTURER OF INDUSTRIAL STRAINERS IN South Africa, MANUFACTURER OF PIPE FITTINGS IN South Africa, MANUFACTURER OF PIPE SUPPORT ROLLERS IN South Africa, MANUFACTURER OF TRIPLEX PLUNGER PUMP IN South Africa, MANUFACTURER OF INDUSTRIAL STRAINERS IN South Africa, MANUFACTURER OF BUCKET TYPE STRAINER IN South Africa, MANUFACTURER OF CONICAL STRAINER IN South Africa, MANUFACTURER OF TEE TYPE STRAINER, MANUFACTURER OF Y TYPE STRAINER IN South Africa.

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OUR MAIN MANUFACTURING, FABRICATION AND EXPORT COUNTRIES:

  • ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan,  Turkmenistan.
  • Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
  • Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
  • Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary, Belarus, Bulgaria, Slovakia, Moldova
  • Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
  • Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See  
  • South America – Argentina, Chile, Brazil, Colombia, Paraguay
  • Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
  • Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
  • Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
  • Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles
  • What is metal fabrication.

By use of procedures like cutting, bending, and assembly, metal structures are created. It is a process that adds value by turning diverse raw materials into machines, components, and buildings.

Contact to Aditya Steel Engg. co. Email: sales@adityasteel.in for your piping fabrication, Pipe Spooling Fabrication, Oxizen Tank Fabrication, Pressure Vessel Fabrication, Pressure Vessel Dish End Fabrication, Valve Skid Fabrication ,Boiler Fabrication, Shell Rolling,Elbow reapir clamp, pipe repair clamp, tee repair clam, reducer repair clamp, pipe repair half sleeve, pipe insert sleeve (Pipe Sleeve), pipe clamping, piping repair welding etc.

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