Monolithic insulation joint – MIJ
In Vasai, Thane, India, ADITYA STEEL ENGINEERING CO. is a high slit enthusiastic manufacturer and supplier of High Pressure/Low Pressure Monolithic Insulating Joints (MIJ’s) with experienced engineers for oil and gas applications.
With highly experienced engineers, ASEC is produce High Pressure Monolithic Insulating Joints, also known as MIJs, are used for the primary pipeline segment in the oil, gas, and water applications to ensure electrical safety and the complete effectiveness of cathodic security systems. They serve as a solid, impenetrable barrier to the advancement of electric motion in all channelling frameworks.
MIJ – Monolithic Isolation Joints for High Pressure.
Aditya Steel Engg. Co. is high slit enthusiastic about producing high-quality MIJ – Monolithic Isolation Joints for ensure electrical safety. Since over 20 years, we have comprehended our clients’ needs and applications and have been a trustworthy partner in the production of MIJ – Monolithic Isolation Joints for the authorised market. We go where our consumers go – all around the world.
ASEC Produce and provides High Pressure Monolithic Isolation Joints are completely tested for hydrostatic, electrical, and weld performance and are enclosed to prevent erosion. Solid Isolating Joints don’t require support because they work on the cathodic protection of gas, water, and oil pipelines. High Pressure Monolithic Isolation Joints provide electrical segment and uninvolved assurance against consumption. They are used in bay and outlet pipes, on metres, tanks, syphoning stations, and other places. supplying vital activity and support expense reserves.
When designed and built properly, MIJs serve as an essential component of the actual pipeline and provide long-term uprightness in situations where cathodic security isolation is needed. Flanged associations are divided by gaskets, sleeves, and washers, and all components are visible to the unaided eye. MIJ disengaging parts are completely encased in the steel fashioning bodies at the centre of the plan, despite the fact that they perform the same function inside the framework.
Our production Design Codes: ASME B 31.3 – ASME B 31.4 – ASME B 31.8 – ASME VIII Div.I Appx. 2 – EN 10204 3.1.
- Design pressure: (BarG) 6 to1034.5
- Design temperature: (°C) Standard Application 0 to 90° – Special Application -173 to 180°C
- Rating: (ASME/ANSI #) Class 150 to 2500 “ANSI/ASA” – 3000 to 15000 “API”
- Ends: “BW” Butt Welded: – API 5L / B16.25 / B16.5 / MSS SP75
- Connection Pipe: 15 to 3000mm / 1/2″ to 48″
- Connection Pipe WT: 2.7 to 152.4mm / 0.154″ to 6″
- Joint Overall Length: 150 to 12000 (over 3000 insulation joint + extension pipe)
- Installation: Above ground / underground / subsea
- Hydrostatic Test: 1.5 Times the Design Pressure ( Or as per Customer Requirements )
- Dielectric Test: 1.5 to 5 KV @ 1 minute AC 50÷60 Hz (Special 20 KV @ 1 minute AC 50÷60 Hz)
- Electric insulation Test: > 200 MΩ @ 1000 Volt DC ( Special > 100 GΩ @ 5000 Volt DC )
Carbon Steel Monolithic Isolation Joints grades.
- ASTM A500/A500M – Monolithic insulation joint – MIJ
- STM A53 / ASTM SA53 – Monolithic insulation joint – MIJ
- ASTM A795 – Monolithic insulation joint – MIJ
- ASTM A252 – Monolithic insulation joint – MIJ
- ASTM A795 – Monolithic insulation joint – MIJ
- ASTM A106 – Monolithic insulation joint – MIJ
- A53 GR.B – Monolithic insulation joint – MIJ
- ASTM A333 GRADE6 – Monolithic insulation joint – MIJ
- ASTM A358 Class 1, 2, 3, 4, 5, ASTM A790 – Monolithic insulation joint – MIJ
- ASTM A928 Class 1, 2, 3, 4, 5, API5LC, ASTM B775 – Monolithic insulation joint – MIJ
- EN10217-7 TC 1/2 – Monolithic insulation joint – MIJ
- API 5L GR. X42, X46, X52, X56, X60, X65, X70, X80 – Monolithic insulation joint – MIJ
High pressure monolithic insulating joints for water, gas, oil and petrochemical industry Insulating joints for high temperature fluids, sour service applications, conductive fluids and more
- Isolation spools
- Low pressure service joints
- Pre-assembled insulating flanges
- Insulating kit for flanges
- Steel polyethylene transition fittings
BENEFITS & ADVANTAGES OF High pressure monolithic insulating joints.
- No loss of integrity due to thermal expansion or ground stress as is common with flange isolation gasket kits.
- In-factory tested hydrostatically and electrically, to 1.5 times their working pressure. Non destructive testing is also available.
- Maintenance-free, reliable cathodic isolation of equipment in required isolation applications such as compressor stations.
- No labor intensive, complicated installation procedure required as is the case with isolation gasket kits.
- No inspection pits, vaults or maintenance needed – weld into place and direct bury – reliable, worry-free cathodic isolation.
- Non-conductive epoxy coatings help prevent shorts, both internally and externally.
- Isolation stray currents impressed on the pipe from exterior forces such as electrical transmission systems, earth currents and currents flowing from point to point.
- Excellent bending and torsional resistance.
- Earthquake resistant – acts as a thrust block or joint.
Testing
- Hydrostatic Test
- Pneumatic Test
- Fatigue Test
- NDE examinations
- Electrical Test:
- Insulation Resistance Test @ 1000 Volt DC
- Di – Electric Strength Test up to 5000 Volt 50 Hz AC
Details required With Requirement
- Size & Rating
- Mating Pup Piece Details
- Materials (Pup /Body/Insulating Material)
- Design & Test Pressure
- Design Temperature
- Service
- Location
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Manufacturer of types of MIJ
| Manufacturer of Monolithic Isolation Joints in Vasai, Mumbai, India. | Manufacturer and exporters of flange isolation gasket kit in Mumbai, India. |
| Manufacturer of monolithic insulating joints in Thane Mumbai, India. | Manufacturer and exporters of monolithic insulating joints in Mumbai, India. |
| Manufacturer of High pressure monolithic insulating joints in Thane Mumbai, India. | Manufacturer and exporters of High pressure monolithic insulating joints in Mumbai, India. |
| Suppliers of Monolithic Isolation Joints in Dubai, Middle East, UAE. | Manufacturer and exporters of cathodic isolation in Mumbai, India. |
| Manufacturer of pipe isolation gasket kits in Thane Mumbai, India. | Manufacturer and exporters of pipe isolation gasket kits in Mumbai, India. |
| Manufacturer of Non-conductive epoxy coated monolithic insulating joints in Thane Mumbai, India. | Manufacturer and exporters of Non-conductive epoxy coated monolithic insulating joints in Mumbai, India. |
| Manufacturer of torsional resistance monolithic insulating joints in Thane Mumbai, India. | Manufacturer and exporters of torsional resistance monolithic insulating joints in Mumbai, India. |
| Manufacturer of Earthquake resistant insulating joints in Thane Mumbai, India. | Manufacturer and exporters of Earthquake resistant insulating joints in Mumbai, India. |
| Manufacturer of Monolithic Isolation Joints in Chennai | Manufacturer and exporters of Isolation spools in Mumbai, India. |
| Manufacturer of Low pressure service insulation joints in Thane Mumbai, India. | Manufacturer and exporters of Low pressure service insulation joints in Oman |
| Manufacturer of Pre-assembled insulating flanges in Thane Mumbai, India. | Manufacturer and exporters of Pre-assembled insulating flanges in Mumbai, India. |
| Manufacturer of Monolithic Isolation Joints -MIJ in Saudi Arabia | Manufacturer and exporters of Insulating kit for flanges in Mumbai, India. |
| Manufacturer of Steel Monolithic Isolation Joints in Thane Mumbai, India. | Manufacturer and exporters of Steel polyethylene transition fittings in Mumbai, India. |
Our All Product Facility
Api 5l Pipes & Tubes., ASTM A335 Alloy Pipes, Stainless Steel Pipes & Tubes., Stainless / Carbon Steel Plates and Sheets., Chrome Moly A213 Boiler Tubes, ASTM A213 T5 Chrome Moly Tubes, ASTM A213 T9 Chrome Moly Tubes, ASTM A213 T11 Chrome Moly Tubes, ASTM A213 T22 Chrome Moly Tubes, ASME SA387 Chrome Moly Steel Plate, Swaging Boiler Tube – Swaged Tube, Pipe Fittings., Stainless Steel Fittings, B16.9 Butt welded Fittings, ASME/ANSI B16.9 – Fittings, B16.9 Butt Welded Unequal tee, B16.9 Barred Tee / Bar Tee, Butt Welded Con. and Ecc. Reducer, Butt Welded Straight (Equal) Tee, Butt Welded End Cap, ASTM A234 Chrom-Moly Reducer, ASTM A234 Chrom-Moly Tee, B16.5 – Pipe Flanges & Flanged Fittings, EN 1092-1 Flanges , B16.9 High Nickel Alloy Fittings, B16.9 Hastelloy C276 Fittings, B16.9 Inconel 625 Fittings, Ferrule – Tube Inserts, Alloy 602CA – Ferrule (Tube Insert), Alloy 601 Ferrule (Tube Insert), High Temp. Tube Insert Sleeve, Metal Tube Inserts (Ferrules), Virgin PTFE Tube Inlet Ferrule, Sleeve ,Pipe Sleeving, Internally Insert Pipe Sleeve, Internally Pipe protaction Sleeve, Pipe Insert Sleeve, Repair Pipe Half Sleeve, Industrial Valve’s, Flanges, Gaskets & Flange Insulation Kit, Monolithic insulation joint – MIJ, Fasteners, Steel Equivalent
OUR MAIN MANUFACTURE AND EXPORT COUNTRIES:
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
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- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles