With our Tube end forming and swaging, Aditya Steel Engg co. can presently conduct boiler tube swaging fittings in-house. With the use of one of our several inverse draw mandrels, these swagers can regulate and maintain the final wall thickness.
Tube end forming and swaging is a manufacturing method that involves forcing a tube or pipe end through a die or set of dies using hydraulics to enlarge or reduce the OD (Outside Diameter) of the tubing or pipe. This is a “cold” process that does not involve heat. This procedure compacts the material, producing work hardening and necessitating a heat treatment / annealing step to match the material standards. The swaging technique will also increase the wall thickness, reducing the ID (internal diameter) of the tube/pipe.
Swaged Boiler Tube Fittings.
Aditya Steel Engg. Co. is high slit enthusiastic about manufacturer and supply high-quality boiler tubes swaged fittings for durable heat exchanger and boiler heat. Since over 20 years, we have comprehended our clients’ needs and applications and have been a trustworthy partner in the production of boiler tubes swaged fittings for the authorised market. We go where our consumers go – all around the world.
Swaged Tube fittings for Boilers.
Aditya Steel Engineering Co. is extremely enthusiastic about manufacturing and supplying high-quality swaged boiler tubes fittings SA 178 A, swaged boiler tubes SA 178 C, swaged boiler tubes SA 178 D,swaged boiler tubes SA 192, swaged boiler tubes SA 210 A1, swaged boiler tubes SA 210 C, swaged boiler tubes SA 209 T1, swaged boiler tubes SA 209 T1a, swaged boiler tubes SA 209 T1B, swaged boiler tubes SA 213 T2 , swaged boiler tubes SA 213 T9, swaged boiler tubes SA 213 T11, swaged boiler tubes SA 213 T22, swaged boiler tubes SA213 T91, swaged boiler tubes SA213 Stainless in India.
Heat Treatment Proceedure
When tube swaged ends require heat treatment to satisfy ASME / Customer requirements the swaged area and the transition of the swage will be given appropriate heat treatment using an induction heating furnace with temperatures as follows:
- P1 1,600° F – 2,100° F ( .750″ Max wall thickness)
- P-3 1,600° F – 2,100° F ( .50″ Max wall thickness)
- P-4 1,600° F – 2,100° F ( .50″ Max wall thickness)
- P-5A 1,600° F – 2,100° F ( .50″ Max wall thickness)
- P-5B 1,650° F – 1,950° F ( .50″ Max wall thickness)
- P-8 1,400° F – 2,100° F
Material Hardness Requirements
| Material | P Number | Maximum Hardness |
|---|---|---|
| SA 178 A – Swaged Tube Fittings | P1 | 77 HRB |
| SA 178 C- Swaged Tube Fittings | P1 | 75 HRB |
| SA 178 D- Swaged Tube Fittings | P1 | 77 HRB |
| SA 192- Swaged Tube Fittings | P1 | 75 HRB |
| SA 210 A1- Swaged Tube Fittings | P1 | 79 HRB |
| SA 210 C- Swaged Tube Fittings | P1 | 89 HRB |
| SA 209 T1- Swaged Tube Fittings | P3 | 80 HRB |
| SA 209 T1a- Swaged Tube Fittings | P3 | 81 HRB |
| SA 209 T1B- Swaged Tube Fittings | P3 | 77 HRB |
| SA 213 T2- Swaged Tube Fittings | P3 | 85 HRB |
| SA 213 T9- Swaged Tube Fittings | P5B | 89 HRB |
| SA 213 T11- Swaged Tube Fittings | P4 | 85 HRB |
| SA 213 T22- Swaged Tube Fittings | P5A | 85 HRB |
| SA213 T91- Swaged Tube Fittings | P15E | 100 HRB |
| SA213 Stainless- Swaged Tube Fittings | P8 | 90 HRB |
As a general rule the hardness is returned to the origianal tube hardness as they were received from the mill.
Swaged Tubes Fields of Application:
- External upset & integral joint connectors
- API Tubes
- Drill Pipe
- Boiler tubes for special applications
Swaged Tubes Advantages:
- homogeneous monolithic execution
- long life fatigue strength
- better mechanical resistance
Swaged Tubes Options:
We are able to offer a wide range of additional end machining, such as:
- mechanical machining
- abrasive blasting
- phosphating
- further treatments
Our All Product Facility
Api 5l Pipes & Tubes., ASTM A335 Alloy Pipes, Stainless Steel Pipes & Tubes., Stainless / Carbon Steel Plates and Sheets., Chrome Moly A213 Boiler Tubes, ASTM A213 T5 Chrome Moly Tubes, ASTM A213 T9 Chrome Moly Tubes, ASTM A213 T11 Chrome Moly Tubes, ASTM A213 T22 Chrome Moly Tubes, ASME SA387 Chrome Moly Steel Plate, Swaging Boiler Tube – Swaged Tube, Pipe Fittings., Stainless Steel Fittings, B16.9 Butt welded Fittings, ASME/ANSI B16.9 – Fittings, B16.9 Butt Welded Unequal tee, B16.9 Barred Tee / Bar Tee, Butt Welded Con. and Ecc. Reducer, Butt Welded Straight (Equal) Tee, Butt Welded End Cap, ASTM A234 Chrom-Moly Reducer, ASTM A234 Chrom-Moly Tee, B16.5 – Pipe Flanges & Flanged Fittings, EN 1092-1 Flanges , B16.9 High Nickel Alloy Fittings, B16.9 Hastelloy C276 Fittings, B16.9 Inconel 625 Fittings, Ferrule – Tube Inserts, Alloy 602CA – Ferrule (Tube Insert), Alloy 601 Ferrule (Tube Insert), High Temp. Tube Insert Sleeve, Metal Tube Inserts (Ferrules), Virgin PTFE Tube Inlet Ferrule, Sleeve ,Pipe Sleeving, Internally Insert Pipe Sleeve, Internally Pipe protaction Sleeve, Pipe Insert Sleeve, Repair Pipe Half Sleeve, Industrial Valve’s, Flanges, Gaskets & Flange Insulation Kit, Monolithic insulation joint – MIJ, Fasteners, Steel Equivalent
POPULAR CITIES WHERE WE SUPPLY.
| Bengaluru | Mumbai | Chennai | Hyderabad | Kolkata | Pune |
| New Delhi | Ahmedabad | Jaipur | Surat | Salem | Gandhinagar |
| Bhiwandi | Tiruppur | Sivakasi | Jamnagar | Thiruvananthapura | Rajahmundry |
| Bhubaneswar | Vijaywada | Firozabad | Bokaro Steel City | Rajkot | Bharuch |
| Panna | Raipur | Cochin | Ludhiana | Panipat | Durgapur |
| Peenya | Pimpri-Chinchwad | Channapatna | Kharagpur | Nashik | Bareilly |
| Varanasi | Haldia | Rourkela | Bangalore | Moradabad | Indore |
| Visakhapatnam | Trivandrum | Pithampur | Dibrugarh | Angul | Gwalior |
| Coimbatore | Kannur | Nagpur | Vadodara | Rudrapur | Noida |
| Agra | Bhagalpur | Jamshedpu | Bhilai | Lucknow | kanpur |
| Thane | Bhopal | Vasai | Kalamboli | Taloja | Maharashtra |
OUR MAIN MANUFACTURE AND EXPORT COUNTRIES:
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles